Finish Kit Update September 2009 Updates
September 13, 2009
Nose Gear Fairing.... - 4.0 hrs

Today was back to the front nose pant. First I started with the gear fairing. To allow the front to fit over the gear leg just above the bolt allowing the fairing to be clamped into place, I had to trim the back to allow the fairing to be slide upwards about 3/4 of an inch.

With the leg fairing fitting I removed the axle and installed the fairing brackets. Next I set the brakeout force with an electronic fish scale. With the brackets in place the allen bolts passed thru the wheel bracket a bit too far. Seems like there would be a chance of hitting the tire when flexing on landing. So I installed 2 more washers on each side. The pic from above shows the result of the additional washers.

Next I installed #6 nutplates on the rear part of the fairing and countersunk the nose piece for #6 flush screws. Next I took some measurements and marked the position of where the hole needed to be drilled in the nose cap. I also marked the bottom for more space for the tire to have additional clearance.

Last I drilled a 1 inch hole for the gear leg to pass thru. Then I used a dremel to cut the slot. Came out nice. Still going to have to take some final measurements before I drill the holes for the brackets.



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My experiences and comments are by no means to be considered as instructions on how to build any aircraft.